Brilliant Quality koyo oil seals
Factory Offer.To re-assemble, take the outer tube and put the plastic
spacer inside it. To do so take the outer tube, hold it vertically and
drop the plastic spacer inside it. Make sure that it is in properly. The
dampener end will fit in the plastic spacer when the inner tube is
assembled in the outer tube. This end should be up when dropped into the
outer tube.
Then slide the dampener into the inner tube and make sure that there is a
short spring on it and the pointy end of the dampener is down.
Clamp the outer tube into a vise by the caliper mounting bosses.
Slip the bearing #2 (on the inner tube) into the outer tube.
Then slide the top bearing #1 onto the inner tube and slide all the way till is makes contact with its seat.Brilliant Quality koyo oil seals Factory Offer.
Then slide the washer on, take a piece of a wooden dowel, small round
punch, or a piece of pipe that will slide over the inner tube and fit
inside the large opening of the outer tube. Take a hammer to the wooden
dowel or punch and tap around the inner tube to tap the bearing back
into the seat. MAKE SURE that the bearing surface is clean. Dirt will
make the fork bind and possibly scratch the inner tube.
The bearing should nearly be flush inside.
Make sure the inner tube will slide freely up and down with Bearing #1 seated.
Take the tool for the dampener and slide into the inner tube. Take the
dampener bolt and insert it into the bottom of the outer tube. Make sure
there is a copper gasket under the head of the bolt. Tighten the bolt
to 29 foot pounds.
Leave the washer inside on top of the bearing and slide the new seal
onto the inner tube. Lube the inner tube with a little fork oil or
lithium grease. Make sure the numbers on the seal are up with the lip,
and the side with the spring is down. Take a small wooden dowel or punch
and tap the seal into place with a hammer until seated.
Then slide the snap ring on and install. Make sure the you can see the snap ring is seated in the grove
Then slide on the dust cap and tap into place with hammer.Brilliant Quality koyo oil seals Factory Offer.
Hold the fork upright and with it fully compressed and no collar or
spring installed fill it with fork oil to 3.98 inches from the top of
the fork through the cap bolt opening. Be sure to fully extend and
compress the fork a few times do distribute the oil. There are many
different types of oil people have used. Automatic transmission fluid,
engine oil, and different weights of fork oil have been used. Yamaha
recommends 10 weight fork oil. It will take about 15 ounces per fork.
Yamaha sells fork oil in 16 ounce cans. You will need two cans which
costs about $12.
After filling to the proper height, fully extend the fork and insert the
spring with the spring seat on the top, and then the collar, and then
screw on the cap bolt. It will be had to get the cap bolt started but
take your time.
Slide the forks back up through the clamps on the bike. The top edge of
the inner fork tube (not including the cap bolt) should stick out above
the top clamp 1.44 inches.Brilliant Quality koyo oil seals Factory Offer.
Tighten the top clamp bolt to 19 foot pounds, and the bottom to 16 foot pounds. Then tighten the top cap bolt to 17 foot pounds.
Install the handle bars and tighten bolts to 17 foot pounds. Then slide
the fender up in between the forks, place the fork brace on top of the
forks and tighten the bolts to 5.1 foot pounds.
Install the front wheel making sure the spacers are in the correct place. Then tighten the axle to 42 foot pounds.
Then install the brake calipers and tighten the bolts to 25 foot pounds.Brilliant Quality koyo oil seals Factory Offer.
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